First-article & incoming (FAI)
Prove the part before you commit the lot. Dimensional package with callouts mapped to your print.
- Deliverable: PDF FAI-style packet (results vs print)
- Est. turnaround: typically 3–7 business days after intake
Contract metrology · Taunton, MA · New England
Send the print. We inspect on Starrett CMM and Mitutoyo toolmaker’s microscope — then return a shop-readable packet for FAI, fixture prove-out, and production sampling. No theater. Numbers you can hand to a customer or QMS.
Services
Each job is scoped before we touch a part: features, sample size, report format, and estimated turnaround.
Prove the part before you commit the lot. Dimensional package with callouts mapped to your print.
Validate fixtures, setups, and critical features so the floor isn’t debugging scrap.
Periodic CMM checks that catch drift early — short loops, shop-readable reports.
Additive or prototype parts: print, verify, iterate — capability shown, not claimed.
Thread/plug gage checks and toolmaker’s microscope work for features CMM alone won’t own.
Measurement pre-check reports and FAI paperwork prep to support your customer submissions or internal records. Your QA keeps final sign-off.
Drop off in Taunton or ship from anywhere in New England. Starrett CMM, Mitutoyo toolmaker’s microscope and thread/plug gages, scoped to your print.
AS9102-style Forms 1, 2 and 3 (XLSX + fillable PDF), a drawing ballooning checklist and a Gage R&R worksheet. Free for your work email and company name.
Turnaround bands above are estimates, not guarantees. Final timing is confirmed after we see the print, sample size, and current bench load.
Equipment
We run real shop equipment. If a callout is outside practical reach, you’ll hear it before you ship parts.
Programmable dimensional inspection for prismatic parts, first-article packages, and production samples. Best for datum-driven callouts and multi-feature reports.
Fine edges, small features, and optical verification where touch probing is the wrong tool — or a second opinion on a critical dimension.
Go/no-go and attribute checks tied into the same report package as CMM and optical work. Need your own thread, plug, or hand gages? Shop used gages and metrology tools at usedgages.com.
Close the loop on prototypes: build, measure, adjust — before metal hits the spindle when that sequence helps.
Process
Industries
Capability framing — not certification claims. We support shops that need clear, documented measurements without standing up a full metrology department.
Overflow FAI, incoming checks, and sampling when your own CMM is booked or you don’t keep one on the floor.
Dimensional support for print-driven work. We inspect to the drawing; we do not claim industry certifications we don’t hold. Our reports are measurement / pre-check reports, and your QA keeps final sign-off. If your customer requires accredited calibration or a certified FAI, we can help you route it to an accredited lab.
Fast verify loops on additive and early metal so design and process decisions rest on measured data.
Local drop-off and regional shipping from Taunton, MA — SE Mass, RI, CT, and broader New England.
FAQ
After intake we give a ship-to or arrange local drop-off (Taunton / SE Mass). Include the print (PDF), STEP if you have it, packing list, and any NDA. We confirm receipt before work starts.
Estimate only: many first-article jobs land in about 3–7 business days after parts and a clear print are in hand. Rush is discussed at quote — never locked until scoped against current load.
We work to the print with Starrett CMM, Mitutoyo toolmaker’s microscope, and thread/plug gages. Geometry, datums, and feature type decide what’s practical. If a callout is outside our bench, we say so before you ship.
Yes. Mutual NDAs are routine. Send yours with the print, or request ours before sharing drawings.
Shop-readable PDF: measured results vs callouts, pass/fail or OOT flags, setup notes when useful, photos when they help. Format can align to your customer packet when scoped up front.
Often yes for scoping. Inspection timing depends on feature count and bench load — rush estimates are stated clearly at quote, never as a blanket promise.
About
AI Inspection Tools is the metrology arm of a CNC-native practice. Founder Timothy Sproul brings setup, programming, and maintenance background — with inspection as the wedge that protects margin and customer trust.
Based in Taunton, Massachusetts. Built for manufacturers who need real numbers, not theater. Need used CNC machines or tooling for the floor? Visit sister marketplace Used CNC Tools.
Inspection match board
Post an inspection job and we compare it with inspection providers on the board, or sign up as a provider to be matched with jobs. Free to post. Provider accreditations are self-reported; check certificates before you send parts.
Gage satellites feed here; machines and Tim’s page are one click away.
Contact
Tell us part type, quantity, turnaround need, and critical features. We’ll respond with scope and estimated timing.